Thanks Star, wish I had pulled the blower housing 1st instead of being a bonehead!Ignition gapping I use a standard business card or a repair tag stock.
What you just had to happen is why I don't use that method of adjusting the valves I just use the old method of adjusting each individual valve when they are closed and the opposite valve is fully open. THe first it happen I had to pull the head and get the broken dowel out of the cylinder.
Thanks Bertsmobile1, you have helped me out in the past! You think flooding the cylinder with gas might get it to float to grab? Trying to think of some clever way to grab it, while I have the engine head horizontal.NO
So it is off with the head
One of those bore-O-scopes with a grabber on the end might be able to retrieve it but a head gasket would be cheaper .
Thanks Bertsmobile1, you have helped me out in the past! You think flooding the cylinder with gas might get it to float to grab? Trying to think of some clever way to grab it, while I have the engine head horizontal.
If I go the head gasket route, will I need any special tools to compress the piston rings of can I shimmy back on? (Never mind I answered my own question by looking at the exploded engine diagram)
"When measuring 1/4" backoff from TDC on compression stroke-- a 1/4" wooden dowel sliver (~1/2") split diagonally and broke off."
Well either you are using a drastically wrong method or not explaining correctly. From reading your post, I suggest you take it to someone with some experience. I can not understand two of you breaking a 1/4" wooden dowel trying to find TDC then the piston 1/4" down PAST TDC of compression stroke.
I can send you a Service Manual for the engine IF you like, address below, put in proper format and remind me what you want.
Walt Conner
wconner5 at frontier dot com
@Tinker200@Tinkerer200
Attached is what if found on the B&S Website, maybe I did not explain well. I'll send you email as well. Thanks
Thanks Bertsmobile1, you have helped me out in the past! You think flooding the cylinder with gas might get it to float to grab? Trying to think of some clever way to grab it, while I have the engine head horizontal.
If I go the head gasket route, will I need any special tools to compress the piston rings of can I shimmy back on? (Never mind I answered my own question by looking at the exploded engine diagram)
Thanks Bertsmobile1, you have helped me out in the past! You think flooding the cylinder with gas might get it to float to grab? Trying to think of some clever way to grab it, while I have the engine head horizontal.
If I go the head gasket route, will I need any special tools to compress the piston rings of can I shimmy back on? (Never mind I answered my own question by looking at the exploded engine diagram)
After 2nd look I guess my question stands - do I need any special tools to shimmy head back onto cylinder? Gasket is about $24.
What are the torque specs for head bolts?
Tha
Thanks Star gave both coils a good wire brushing including blower magnet (very rusty & gap way off) set gap to business card.Ignition gapping I use a standard business card or a repair tag stock.
What you just had to happen is why I don't use that method of adjusting the valves I just use the old method of adjusting each individual valve when they are closed and the opposite valve is fully open. THe first it happen I had to pull the head and get the broken dowel out of the cylinder.
OK bertsmobile I got a decent bore-o-scope $100 US and did a 350 view of piston and no wood dowel seen. Suspect she may be up by cylinder head (above spark plug hole). The gizmo has a little mirror that I'll try next to see if I can pick up in scope.NO
So it is off with the head
One of those bore-O-scopes with a grabber on the end might be able to retrieve it but a head gasket would be cheaper .
OK Star old school is fine by me especially if you have done many, many, many times. If the spec is .004/.006 for both intake and exhaust (44000 series spec) would you set the adjustment to .005?I know what Briggs say to do but I am old school. So I just rotate the engine in normal direction until say the cylinder I am adjusting exhaust valve is fully open and the intake is fully closed then adjust the intake and vica versa. When two cylinder I each cylinder the same way. Of course I am not pushed for time as some are. This is I learn to do V-8's before hydraulic lifters; except, on them you could several valves at one time. Just had to pay attention the rocker was exhaust or intake.
I don't have the manual with me hereOK bertsmobile I got a decent bore-o-scope $100 US and did a 350 view of piston and no wood dowel seen. Suspect she may be up by cylinder head (above spark plug hole). The gizmo has a little mirror that I'll try next to see if I can pick up in scope.
I ordered b&s head gasket, valve cover gaskets, intake and exhaust gaskets for $22, got a $20 online discount
If I cannot get wood dowel removed-- Looks like 5 head bolts, intake & outtake screws & loosening bracket control (choke-a-matic) is all holding her in place.
1. Is there an ideal stroke position for valves to be in when removing head?
2. What are the head bolt torque specs (cannot find for my engine) Have seen 220lbs on b&s 110000 series
3. What are the valve cover torque specs? Have seen 55lbs on b&s 110000 series
Would love to get the fastener torque specs for 440000 series, but don't have pro access as a DIYer.
I know rods (steel, aluminum cannot be mixed) up but any other proven methods to use? You successfully guided me through a complete 46cc chainsaw rebuild so I ready to do the work.
Thanks
Head Torque | 300 lb/in (34.0 Nm) |
Yeah I already tested the intake & exhaust manifold bolts and they moved easily. Will use anti seize for ones I loosen and yes exhaust should just lift right out of muffler while attached to head.I don't have the manual with me here
those numbers look about right just remember they are INCH pounds not Foot pounds so divide them by 12 to set your wrench unless you have a big $$$$ aircraft wrench marked in inch pounds
I like to do them at TDC compression stroke because there is no force on the rockers
OTOH if the head does not come off you can put the bolts back in loose remove the exhaust push rod then crank the engine and allow the piston pressure to pop the head
Remove the carb manifold at the head and leave the exhaust in place as the bolts have a habit of breaking
On some mowers that means removing some muffler to frame bolts first
Thanks StarTech for all the fastener torque specsIntake manifold. Torque screws to 80 in. lbs. .
Head Torque 300 lb/in (34.0 Nm)
Cylinder shield > a. Torque 1/4-20 screw to 80 in. lbs. b. Torque #10-24 screw to 45 in. lbs.
Rocker adjustment > Torque jam nut and adjusting screw to 60 in. lbs.
Rocker cover > Torque screws to 100 in. lbs.
Exhaust manifold. > Torque screws or nuts to 140 in. lbs.
Do the head torque in three steps per torquing pattern. 1/3, 2/3, and final torque to prevent head warpage.Thanks StarTech for all the fastener torque specs
I have a 1/4 inch torque wrench that goes up to 200 in lbs. which will cover all of the above except head bolts.
Will use the 3/8 torque wrench in ft lbs and set it to 25 ft lbs (300 in lbs / 12) = 25 ft lbs.
Thanks slomo, I have the the crank ones (must always return to 0) before next setting. Wished I had the old tools, made right just like old lawn equipment.If you have one of those that you have to crank the handle to set the torque value, remember to set it back to 0 when you are done. If you leave it on say 50 ft lbs for example, it will throw your wrench out of calibration.
Best to get one of those old school beam style.
View attachment 61312
Star this engine head has 5 bolts (4 outside and 1 bolt inside rocker cover) I assume by pattern you mean top left, bottom right, top right, bottom left)Do the head torque in three steps per torquing pattern. 1/3, 2/3, and final torque to prevent head warpage.
Thanks slomo on it!Plastic scraper or scotchbrite pad and some acetone, Diesel or naptha.
For the carbon, try C-4 or T-N-T LOL. That stuff is tenacious. Seafoam, naptha and acetone.....
Yes use a gasketThanks slomo on it!
Also The B&S 690971 gasket had note stating that if engine was not originally equipped with gaskets, to use silicone gasket sealant. Is this religion? as why would pros take all the labor time of cleaning up both the valve cover & head .vs using gaskets? Also if you are checking valves every few years, gaskets make more sense.
Same with the intake gasket, original was a red orange type, but I got the B&S gasket with the tradition 2 hole. Big deal or not?
I know some think a 1/16 bead is too small but they realized much that stuff spreads. But using it on head gasket is one I wish I didn't see, what a mess to clean up..But it take all kinds like the fellow that duct tape on his mower blade.
Yeah the factory bead spread pretty good and took a while to clean up with plastic tool and fingernailsI know some think a 1/16 bead is too small but they realized much that stuff spreads. But using it on head gasket is one I wish I didn't see, what a mess to clean up..But it take all kinds like the fellow that duct tape on his mower blade.
Thanks berstmobile1 for another tip. I think I may as well do the other head gasket as well. Probably has a slow leak as well given plug looks a little oily as well. I now have a scope to look in side.Yes use a gasket
It is a cost cutting proceedure for original manufacture
Also can be used to check if a dealer has actually checked the valve lash
Petrol soaked scotchbrite will remove silicon sealant fairly quickly but you must block off the pushrod tube to prevent globs of it ending up in the sump
You weren't kidding slomo... cylinder head took ~8 hrs, the piston took about 1.5 hrs and was much easier to clean using plastic scrapper and scothbrite pads. Started with Seafoam and then switched to acetone which seemed to do better on carbon. Is naphtha any better? Waiting on a seal-o-ring for intake that goes along with the intake gasket.Plastic scraper or scotchbrite pad and some acetone, Diesel or naptha.
For the carbon, try C-4 or T-N-T LOL. That stuff is tenacious. Seafoam, naptha and acetone.....
Think solvents that evaporate fast clean better. That freon would disappear very fast. Course you have to reapply.....You weren't kidding slomo... cylinder head took ~8 hrs, the piston took about 1.5 hrs and was much easier to clean using plastic scrapper and scothbrite pads. Started with Seafoam and then switched to acetone which seemed to do better on carbon. Is naphtha any better? Waiting on a seal-o-ring for intake that goes along with the intake gasket.
OK slomo, yeah know what you mean. I've used oven cleaner with those nasty fumes.For carbon removal, that GM cylinder treatment is supposed to be the bom'. Window cleaner works good.
The key is to get some heat into the part. Like cleaning the oven at your house. Cook something. Remove the item. Immediately start cleaning the oven. All you need is a rag and dishsoap, maybe a green pad if it's really bad. No harsh chemicals. Works waaay better than cleaning a cold steel oven box deal.
Back in my Army days, we had a barrel of liquid freon in the motor pool. Don't know the exact R-22 like version. I do know, take a rag and dunk it in the barrel. Wipe anything you wanted. It came off like magic with no rubbing. Course the atmosphere probably got jacked up by using it. An amazing cleaner for sure. Never seen anything like it even today.
Yeah I was also thinking paint thinner, but did not want to try something not recommended by the shop guys.Think solvents that evaporate fast clean better. That freon would disappear very fast. Course you have to reapply.....
Seafoam was originally made for 2 stroke engines. Acetone is a good one too. Naptha is Zippo Lighter fluid. An oil based quick evaporating fluid. It works good.
Normally you clean like with like. Meaning an oil stain you use an oil solvent type product.
I'm not a shop guy. No way would I spend 8 hours as you did. Your parts came out great BTW.Yeah I was also thinking paint thinner, but did not want to try something not recommended by the shop guys.
Window cleaner (ammonia) is interesting too. Thanks for the tips. I said to myself no way a shop guy is going to clean a head and piston for 8+ hours
Solvents that evaporate fast have small molecules which can penetrate crud easilyYeah I was also thinking paint thinner, but did not want to try something not recommended by the shop guys.
Window cleaner (ammonia) is interesting too. Thanks for the tips. I said to myself no way a shop guy is going to clean a head and piston for 8+ hours
thanks, yeah got a bit anal on the clean-up, but want to do it correctly. To me your a "shop guy" while I'm just a grasshopper.I'm not a shop guy. No way would I spend 8 hours as you did. Your parts came out great BTW.
Now you need to lap the head and block surfaces LOL. Some 220 grit, 400 and 800 wet/dry paper should do it. Piece of plate glass and get to rubbing. Wax on, wax off.
You learned the proper life thing to do it correctly and to finish the task at hand. What did you sit in front of the TV polishing your head? Oh that came out wrong LOL. Cleaning your mower parts at least? LOLthanks, yeah got a bit anal on the clean-up, but want to do it correctly. To me your a "shop guy" while I'm just a grasshopper.
bertsmobile1 your exactly who I was thinking...Solvents that evaporate fast have small molecules which can penetrate crud easily
As for which solvent , it is all about what radical is on each end .
Yeah do it right, with you 100% I did it over 3 days... at times I was sitting on the garage bench trying to distract myself as I sang Time in a Bottle. My 1st 2 fingers went numb.You learned the proper life thing to do it correctly and to finish the task at hand. What did you sit in front of the TV polishing your head? Oh that came out wrong LOL. Cleaning your mower parts at least? LOL
Unfortunately because of the "darwin factor" mot of the products that actually work properly have either been removed from the market or go on a restricted list for specalized places like avaition or military use .bertsmobile1 your exactly who I was thinking...
I'm plugging away in my garage and the Mrs. will not be happy if a chemistry experiment goes sideways and I win a Darwin Award . Big difference between "Pros" and DIY stiffs. Oiy!
Pros .vs Joes... Don't expect to see one of these under the tree this XMASUnfortunately because of the "darwin factor" mot of the products that actually work properly have either been removed from the market or go on a restricted list for specalized places like avaition or military use .
This of course requires a lot of work arounds using chemistry that either does not do the job properly or has bad side effects
I have gone almost exclusively to soda blasting as I can not see any authority banning baking soda and as it is bufffering agent, doe not have any major environmental problems
You can make one with nothing more than a plastic bottle & a air duster which is what I didPros .vs Joes... Don't expect to see one of these under the tree this XMAS
Cleaning Components with Baking Soda - Engine Builder Magazine
There are many different processes for cleaning parts and components before engines can be rebuilt, and engine builders use a variety of cleaning solutions for different reasons. However, the argument can be made that sodium bicarbonate blasting or soda blasting has numerous advantages.www.enginebuildermag.com
OK fellas, put her all back together today & checked the torque settings (twice). I did end up adjusting the valve lash both intake/out could not take .006, .005 pretty tight and .004 with resistance. Started right up.Yeah do it right, with you 100% I did it over 3 days... at times I was sitting on the garage bench trying to distract myself as I sang Time in a Bottle. My 1st 2 fingers went numb.
Woo hoo, glad to hear she's alive. Nice job sir.OK fellas, put her all back together today & checked the torque settings (twice). I did end up adjusting the valve lash both intake/out could not take .006, .005 pretty tight and .004 with resistance. Started right up.
Big thank you to StarTech, berstmobile1 and slomo for all the tips, spec settings and help.
Now going to do the other head.
Finished the other head today and fired it up. Was able to clean head in 2/3rds of the time. Plastic blade scrapers help pick off the big stufff, but scothbright pads, acetone and time is all you need.OK fellas, put her all back together today & checked the torque settings (twice). I did end up adjusting the valve lash both intake/out could not take .006, .005 pretty tight and .004 with resistance. Started right up.
Big thank you to StarTech, berstmobile1 and slomo for all the tips, spec settings and help.
Now going to do the other head.
Update fellas:Finished the other head today and fired it up. Was able to clean head in 2/3rds of the time. Plastic blade scrapers help pick off the big stufff, but scothbright pads, acetone and time is all you need.
I've thought of that too, but then wouldn't the other cylinder have oil too?More like rings and or general bore condition. If you see oil, it's getting past the rings.
Thanks for the tip! Can't hold a candle with a combustion engine pro.Just my 2 cents worth, I am not a lawn equipment master tech for sure but had an auto repair shop for 35 years plus. If this were me, I believe by what you are seeing if it was mine, I would just keep checking oil if it isn't smoking all the time and just a bit at start up let it be unless it starts acting up all the time. Why spend a crap load of money and time if it isn't needed at this time.
Yeah been changing the oil/filter every season with 2 qts of synthetic and yet have had to add any. Maybe I'm being anal and/or looking for something to tinker with. Probably should find something else...Well if it doesn't use ANY oil, leave it alone. I agree with the others above.
The bulk of the oil that is in a cylinder comes from splash not the oil pumpI've thought of that too, but then wouldn't the other cylinder have oil too?
Given the pictures I posted before/after when doing the head gasket replacements? I was reading that blue smoke on cold startup that clears could also be from leaking valve seals. The mower gets through the season without having to add oil.
Wondering what's worth doing or just monitor it.
Thanks!
Ahhhh thanks for the insight did not know that it's common.The bulk of the oil that is in a cylinder comes from splash not the oil pump
Very common to have one cylinder very oily & the other dry
On a lot of vintage V-Twin motorcycled you have to put a drip feed into the crank case between the cylinders to get oil splashed up the bore in the trailing cylinder