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I was thinking about a longer key but was concerned with balance issues. A local repair guy just returned my call and said he’s seen this many times. He said the fix is to use a cold chisel on the keyway to move a bit of metal in to stop the key from moving.

The pump didn’t move. Just the key in the keyway.

I have a Honda GCV190/Simpson pressure washer that was given to me. After a tune up it worked great until the water pressure dropped and oil poured out the bottom of the engine. It appears that the main shaft key between the engine and the pump slipped up the keyway until it disengaged with...