:smile: .140 will work. A few thousands of a inch will let the pinion gear float up and down, therefore possibly causing a bind. Unless I am incorrectly reading your post, there is only one thrust washer on the bottom and one on the top. You need to take the trans back apart and remove the one thrust washer, measure the thickness and I.D. and go to the hardware store and purchase 1 or 2. Some times they are called machinist washers. Then reassemble. You did install the top retaining ring?